Ultrasonic metal welding as a joining technology has many diverse use cases, with wire harness manufacturing being amongst the most common. Some common wire harness industries in which ultrasonic welding is used include automotive, aerospace, military, household appliances, and many other industries. TECH-SONIC provides solutions for a diverse range of wire harness applications including wire splicing, ring termination, mak termination, and cable termination. Due to the uniqueness and reliability of ultrasonic welding, there are many key benefits brought about by the process. These benefits include a reduction in production cost, time, and energy. In addition, improved process control and superior weld quality can be achieved when compared to traditional welding methods.

Termination Products and Samples

TECH-SONIC’s termination machines are specialized ultrasonic metal welding equipment designed for bonding wires to terminals, creating strong, low-resistance electrical connections without the use of heat, solder, or adhesives. They are primarily used in the automotive wire
harness industry and electric vehicle (EV) battery industry.

In the automotive wire harness industry, the machines are used for welding multiple wires to terminals in wire harness production, such as creating single-point ground terminals or bonding wires to ring terminals. This ensures reliable, stress-free joints that comply with industry standards like USCAR-38 for detecting missing strands.

TECH-SONIC’s termination machines are specialized ultrasonic metal welding equipment designed for bonding wires to terminals, creating strong, low-resistance electrical connections without the use of heat, solder, or adhesives. They are primarily used in the automotive wire
harness industry and electric vehicle (EV) battery industry.

In the automotive wire harness industry, the machines are used for welding multiple wires to terminals in wire harness production, such as creating single-point ground terminals or bonding wires to ring terminals. This ensures reliable, stress-free joints that comply with industry standards like USCAR-38 for detecting missing strands.

Termination Machine Products