Ultrasonic wire splicing is an essential tool, specifically in the EV traditional automotive, home appliance and medical device manufacturing industries. With businesses across the US expanding and modernizing at a fast pace, the demand for reliable and efficient wire splicing systems has risen significantly.
Tech-Sonic is one of the leading providers of ultrasonic wire splicers, catering specifically to high volume manufacturing sectors. Tech-Sonic delivers ultrasonic wire splicing solutions specifically designed for consistency, performance and connection efficiency. Our ultrasonic wire splicers are built to meet the requirements of industries that demand long-term reliability and low-resistance connections.
Experience Precision Splicing Every Time with Tech-Sonic’s Wire Splicing Systems
Capable of splicing non-ferrous wires in a wide range of sizes, Tech-Sonic’s wire splicing systems deliver stronger, more reliable, and superior electrical connections compared to resistance welding, soldering, or crimping.
Our advanced wire splicing systems are designed to enhance your bottom line by eliminating the need for external consumables, energy efficiency, and extended tool life. Each product is carefully engineered and rigorously tested to meet your applications mechanical and electrical performance requirements — ensuring lasting quality and efficiency in every splice.
The TS-20W Plus Wire Splicer
- Our TS-20W Plus wire splicer is designed for applications requiring a full range of ultrasonic splicing capabilities, from 0.36 square mm to 32 square mm wire cross
section. - This versatile system uses 20 times less energy than resistance welding to deliver high quality welds while also offering benefits, like low energy consumption and better process control.
- It joins multiple wires to create high quality welds; a strong, solid-state and clean surface molecular bond with high electrical conductivity.
- Our ultrasonic metal welding technology maximizes tool life at minimal cost, thus reducing downtime and increasing productivity.
- It is a low-maintenance, user-friendly ultrasonic welding solution with the ability to weld dissimilar materials.
- Consistent weld quality and fast cycle time are other exclusive features that make our TS-20W Plus one of the best wire splicers.
So, whether you want to splice a solid or stranded copper wire or an aluminium wire, our broad range of wire splicers allows you to do so easily. Engineered for reliability, our portfolio of wire splicers offers different types of wire splicing systems. Get in touch with us now to find cost-effective, efficient and durable wire splicer solutions.
FAQs
- What is ultrasonic welding for wire splicing?
Ultrasonic metal welding uses ultrasonic vibratory energy and force to create a robust, solid-state bond. - What are the benefits of using our ultrasonic wire splicer?
Our wire splicers significantly reduce the time needed to join wires, leading to reduced energy usage and higher productivity, advanced ultrasonic wire splicing technology ensures top quality, reliable connections critical for product performance and customer satisfaction. Most importantly, our ultrasonic wire splicing systems are versatile enough to handle dissimilar materials which makes them suitable for different applications across different industries.